Steel 38KHN3MFA (38ХН3МФ)

Designation

Name The value
Designation GOST Cyrillic 38ХН3МФА
Designation GOST Latin 38XH3MFA
Transliteration 38HN3MFA
By chemical elements 38CrН3MoV
Name The value
Designation GOST Cyrillic 38ХН3МФ
Designation GOST Latin 38XH3MF
Transliteration 38HN3MF
By chemical elements 38CrН3MoV

Description

38KHN3MFA steel is used: for the production of rings of turbogenerators and most critical highly loaded parts operating at temperatures up to +400 °C; heavily loaded parts of pipe fittings; forged billets for rotors of troubleproof; billet forged shafts and rotors, stationary and transport steam turbines.

Note

Structural steel high-quality hromonikelemolibdenovyh.

Standards

Name Code Standards
Sheets and strips В23 GOST 103-2006
Bars and shapes В32 GOST 1051-73, GOST 4543-71, GOST 7417-75, GOST 8559-75, GOST 8560-78, GOST 14955-77, TU 14-1-2118-77, TU 14-11-245-88, TU 14-1-1271-75, TU 14-136-367-2008
Bars and shapes В22 GOST 1133-71, GOST 8319.0-75, GOST 2590-2006, GOST 2591-2006, GOST 2879-2006
Processing of metals by pressure. Forgings В03 GOST 8479-70, OST 5Р.9125-84, OST 26-01-135-81, TU 3-896-78, TU 108-1029-81, TU 108-11-910-87, TU 108-11-921-87, ST ЦКБА 010-2004, TU 108-11-342-87
Blanks. Of the workpiece. Slabs В31 OST 3-1686-90, TU 108-11-440-87, TU 108.11.889-87, TU 14-1-1937-77, TU 14-1-4944-90, TU 14-1-4797-90
Thermal and thermochemical treatment of metals В04 ST ЦКБА 026-2005
Sheets and strips В33 TU 14-1-5036-91
Steel cylinders В66 TU 14-159-257-98, TU 14-3-644-77

Chemical composition

Standard C S P Mn Cr Si Ni Fe Cu V Ti Mo W
TU 108-1029-81 0.34-0.42 ≤0.022 ≤0.025 0.25-0.55 1.2-1.5 ≤0.37 3-3.4 Rest ≤0.25 0.1-0.2 - 0.35-0.45 -
GOST 4543-71 0.33-0.4 ≤0.025 ≤0.025 0.25-0.5 1.2-1.5 0.17-0.37 3-3.5 Rest ≤0.3 0.1-0.18 ≤0.03 0.35-0.45 ≤0.2
Fe is the basis.
GOST 4543-71 regulates the content of high-quality steel: P≤0,025%; S≤0.015%; Сu≤0.25%.
According to TU 108.11.889-87, deviations in chemical composition are allowed: by carbon ± 0.010%, by chroma ± 0.050%, by manganese ± 0.020%, by molybdenum ± 0.020%, by vanadium ± 0.020%, by nickel -0.10% , for silicon +0.020%. The total content of sulfur and phosphorus should not be more than 0.036% for smelting by a duplex process and in an electric furnace. The sulfur and phosphorus content after the use of the out-of-furnace refining and evacuation unit (OVPV) should not be more than 0.010% and 0.012%, respectively, for a sum of sulfur and phosphorus not more than 0.020%. The steel shall be melted according to the manufacturer's technical documentation using the UVRB unit. It is allowed to melt steel in an open-hearth furnace by a duplex process or in the main electric arc furnace.
According to TU 108-1029-81 the chemical composition is given for steel grade 38HN3MFA. In the workpieces, deviations in the content of the elements indicated in the table are allowed: carbon ± 0.010%, silicon + 0.030%. For metal VDP, the deviation of manganese content +0.10% / - 0.15% is allowed. The deviation of the silicon content in the metal VDP and ESR is allowed within ± 0.050%. In the ESR steel, the sulfur content should not be more than 0.015%. The total content of sulfur and phosphorus should not be more than 0.040%.

Mechanical properties

Section, mm t отпуска, °C sT|s0,2, MPa σU, MPa d5, % y, % KCU, kJ/m2 HB, MPa HRC
Quenching in oil from 850 °C + vacation
- 200 1590 1800 11 43 589 - 52
- 300 1470 1080 9 46 490 - 48
- 400 1400 150 10 45 471 - 46
- 500 1290 1370 11 45 579 - 44
- 600 1130 1200 14 55 540 - 39
Quenching in oil from 850 °C + vacation at 560 °C, air cooling (named place of clippings sample)
160-200 - 1210 1260 12 49 687 - -
Quenching + tempering (forgings)
500-800 - 640 785 10 30 383 248-293 -
Billet shafts and rotors of steam turbines on the other 108-1029-81 (in the delivery condition specified strength and direction and place the cuttings sample)
- - 638-834 ≥804 ≥14 ≥40 ≥590 - -
Forged billet rings for turbine generators of thermal power plants up to 500 MW I-VIII categories THAT 3-896-78 (samples tangential)
- - 294 491 16 30 294 - -
Quenching in oil from 850 °C + vacation at 560 °C, air cooling (named place of clippings sample)
≤30 - 1250 1330 13 52 687 - -
Quenching + tempering (forgings)
500-800 - 685 835 10 30 383 262-311 -
Billet shafts and rotors of steam turbines on the other 108-1029-81 (in the delivery condition specified strength and direction and place the cuttings sample)
- - 638-834 ≥765 ≥11 ≥32 ≥440 - -
Forged billet rings for turbine generators of thermal power plants up to 500 MW I-VIII categories THAT 3-896-78 (samples tangential)
- - 392 589 16 30 491 - -
Quenching in oil from 850 °C + vacation at 560 °C, air cooling (named place of clippings sample)
160-200 - 1070 1150 13 40 785 - -
Quenching + tempering (forgings)
500-800 - 735 880 - - - 277-321 -
Billet shafts and rotors of steam turbines on the other 108-1029-81 (in the delivery condition specified strength and direction and place the cuttings sample)
- - 667-834 ≥834 ≥14 ≥40 ≥590 - -
Forged billet rings for turbine generators of thermal power plants up to 500 MW I-VIII categories THAT 3-896-78 (samples tangential)
- - 491 687 16 30 392 - -
Quenching in oil from 850 °C + vacation at 560 °C, air cooling (named place of clippings sample)
30-50 - 1210 1300 13 52 716 - -
Quenching + tempering (forgings)
100-300 - 785 930 11 35 481 293-331 -
Billet shafts and rotors of steam turbines on the other 108-1029-81 (in the delivery condition specified strength and direction and place the cuttings sample)
- - 667-834 ≥834 ≥10 ≥30 ≥390 - -
Forged billet rings for turbine generators of thermal power plants up to 500 MW I-VIII categories THAT 3-896-78 (samples tangential)
- - 589 765 16 35 491 - -
Quenching in oil (or water in oil) from 840-860 °C (exposure for 2.5-4.5 hours depending on the thickness and weight of the workpiece) with the following tempering in oil or air
≤100 570-580 980-1078 1176 7 35 490 - 39.6-43.5
Quenching using water in oil from 850 °C + vacation at 600 °C, air cooling (named place of clippings sample)
120-160 - 1160 1220 15 54 736 - -
Quenching + tempering (forgings)
300-500 - 785 930 10 30 383 293-331 -
Forged billet rings for turbine generators of thermal power plants up to 500 MW I-VIII categories THAT 3-896-78 (samples tangential)
- - 687 834 14 35 491 - -
Quenching in oil (or water in oil) from 840-860 °C (exposure for 2.5-4.5 hours depending on the thickness and weight of the workpiece) with the following tempering in oil or air
≤150 580-590 880-980 1078 10 35 490 - 34.8-42.5
Quenching using water in oil from 850 °C + vacation at 600 °C, air cooling (named place of clippings sample)
200-240 - 1170 1210 14 53 765 - -
Normalization (forgings)
100-300 - 685 835 12 38 481 262-311 -
Forged billet rings for turbine generators of thermal power plants up to 500 MW I-VIII categories THAT 3-896-78 (samples tangential)
- - 785 932 13 35 392 - -
Quenching in oil (or water in oil) from 840-860 °C (exposure for 2.5-4.5 hours depending on the thickness and weight of the workpiece) with the following tempering in oil or air
≤240 590-600 785-880 980 10 38 490 - 30.9-38.6
Quenching using water in oil from 850 °C + vacation at 600 °C, air cooling (named place of clippings sample)
120-160 - 1150 1200 13 40 863 - -
Normalization (forgings)
300-500 - 685 835 11 33 383 262-311 -
Forged billet rings for turbine generators of thermal power plants up to 500 MW I-VIII categories THAT 3-896-78 (samples tangential)
- - 883 1010 12 30 392 - -
Quenching in oil (or water in oil) from 840-860 °C (exposure for 2.5-4.5 hours depending on the thickness and weight of the workpiece) with the following tempering in oil or air
≤350 600-620 675-785 882 10 40 588 - 28-38.6
Quenching using water in oil from 850 °C + vacation at 600 °C, air cooling (named place of clippings sample)
200-240 - 1070 1130 13 50 834 - -
Normalization (forgings)
100-300 - 735 880 12 35 481 277-321 -
Forged billet rings for turbine generators of thermal power plants up to 500 MW I-VIII categories THAT 3-896-78 (samples tangential)
- - 981 1079 11 30 294 - -
Quenching in oil (or water in oil) from 840-860 °C (exposure for 2.5-4.5 hours depending on the thickness and weight of the workpiece) with the following tempering in oil or air
≤30 550-570 1176-1274 1372 7 35 392 - 42.5-46.4
Quenching using water in oil from 850 °C + vacation at 600 °C, air cooling (named place of clippings sample)
50-80 - 1130 1190 14 52 824 - -
Normalization (forgings)
≤100 - 785 930 12 40 579 293-331 -
Quenching in oil from 850 °C + vacation at 600 °C, air cooling
25 - 1080 1180 12 50 765 - -
Quenching using water in oil from 850 °C + vacation at 600 °C, air cooling (named place of clippings sample)
80-120 - 1110 1170 14 52 912 - -

Description mechanical marks

Name Description
sT|s0,2 Yield strength or limit of proportionality with a tolerance for residual deformation of 0.2%
σU Limit short-term strength
d5 Elongation after rupture
y The relative narrowing
KCU Toughness
HB Brinell hardness number
HRC Rockwell hardness (indenter diamond spheroconical)

Physical characteristics

Temperature Е, HPa G, HPa r, kg/m3 l, W/(m · °C) R, Mr. · m a, 10-6 1/°C С, J/(kg · °C)
0 210 83 7900 34 300 - -
20 210 - 7900 34 300 - -
100 203 80 - 34 321 12 496
200 197 77 - 34 365 125 508
300 190 75 - 33 437 129 525
400 184 72 - 32 516 133 538
500 176 69 - 32 613 136 567
600 170 66 - 30 750 138 601
700 154 60 - 29 897 138 672
800 137 53 - 28 1080 138 672
1000 - - - - - 107 697

A description of the physical symbols

Name Description
Е The normal elasticity modulus
G Modulus of elasticity shear torsion
r Density
l Coefficient of thermal conductivity
R UD. the resistivity

Technological properties

Name The value
Weldability Does not apply to welded structures.
Склонность к отпускной хрупкости Tend not.
The temperature of forging Start - 1180 °C, the end - 780 °C. the cross Sections up to 100 mm was cooled in the pit, over 100 mm are subjected to low temperature annealing.
Flock-sensitive sensitivity Excessively sensitive.